The PCS MHB is designed for multi-process, high productivity plate processing with a large focus on machine rigidity and capability. The MHB comes standard with a state-of-the-art 3 DIGITAL axis CNC drill capable of High Speed Drilling, Tapping, Boring and Countersinking. Optional configuration of Flame cutting, Plasma cutting, Plasma & Flame Bevelling, Pipe Cutting, Ink Jet Printing, Pin Marking or any combination, all with precision motion control – your possibilities are endless!
PCS MHB at a glance:
30HP, BT-40, 5000rpm main spindle
Drill up to 55mm holes (using HIGH SPEED tooling)
Tap up to 30mm
24 tool Automatic Tool Changer (tool change time ~2.5sec)
Through Tool Coolant. Flood coolant, Minimum Quantity Lubricant (MQL) or both!
Multiple Machining Operations – Drilling, Tapping, Milling, Counter boring, Counter sinking, Marking
Multiple Cutting Operations – Plasma, Plasma Bevel, Flame, Flame Bevel
Class Leading Burny S10 PC based CNC on custom PCS flat panel touch screen (up to 21.5”)
Manufactured from NON-PROPRIETRY components
State-Of-The-Art Motion Control System – Bosch Rexroth digital drives and motors with absolute encoders
Dual Ballscrew for servo driven feed and clamp
Up to 1 ton of clamping downforce
20m/min (800"/Min) traverse speed (limited)
Ultra Heavy Duty floor mounted rail system made of machine hardened billet
Automatic rail cleaning/polishing system. Cleans and polishes running surface as machine traverses
OPTIONAL HEADS:
Hypertherm HPR400XD or XPR300 Plasma
Lincoln FineLine300 Plasma
PCS Zero-Offset Plasma Bevel Head
Oxy Fuel cutting head
PCS Triple Burner Oxy Fuel Head
Pin Marking
Key Factors when considering a combination Plasma Cutting and Drilling machine:
Machine Mass:
The MHB main beam weighs in at over 4 metric tons. Large mass is crucial for high speed drilling. Unlike a standalone machining centre, plate profile machines such as the MHB are dynamic and process plate on a hollow cutting/drilling bed. This leads to what can be severe vibrations when drilling/machining. Therefore, the machine needs as much mass behind it as possible in order to minimise vibrations when drilling. Less vibrations = Faster drilling and better tool life!
Solid Cutting/Drilling Table:
Often overlooked, the cutting/drilling table is AS IMPORTANT as the machine on top of it. PCS cutting/drilling tables are built just as tough as the MHB machine. They have several supports connecting the steel plate to the concrete floor. Again, this is to minimise vibrations that are common with high speed drilling on profile machines.
Productivity:
High productivity is a crucial factor when investing in capital equipment such as profile cutting machines. The MHB achieves high productivity thanks to Machine Mass and Solid Cutting/Drilling Table as described above. Fast drilling times and good tool life are key factors in achieving high productivity.
Coolant System:
PCS offer a Flood Coolant System, a UNIST Minimum Quantity Lubricant (MQL) system, external spindle jets or any combination on MHB series cutting and drilling machines
Ease of Operation:
PCS have developed a state-of-the-art drilling HMI which integrates seamlessly with the tried and trusted Burny 10 CNC. With pre-loaded drilling libraries, the operator doesn’t require an in depth knowledge of drilling speeds and feeds. The HMI was designed to be extremely user friendly and as such can be mastered in literally seconds!
For more information, visit .profilecuttingsystems