G.A.D.E. “HIGHLINE” Series PS-C 4120 Hydraulic Pressbrake

MAIN CHARACTERISTICS:
Monolithic welded structure base machined and bored in a single operation on a boring machine
with movable column.
The lower beam is of a “sandwich” type and includes hydraulic cylinders for the deflection
compensation of both top beam and lower beam itself (HYDRAULIC CROWNING UNIT).
This guarantees the max precision of the bending angle over the entire length of the piece bent.
The movement of the upper beam (Y1-Y2) is controlled electronically thanks to the use of digital
linear transducers which are installed in order to compensate totally the negative effects of the
deflections, typical of the side frames, during the bending process.
The balancing and positioning system of the top beam is made through servo-proportional valves
which offers the advantage to allow bending also on the extreme sides of the machine without
getting any real difference in the bending angle.
Positioning precision is ± 0,01 mm.
Standard equipment PROMECAM style tooling.:
– Adjustable intermediate clamp H= 100 mm.
– Hardened and ground top tool mod. H = 90; R = 0,8; ? = 35°
– Hardened and ground bottom die mod. 4V; 60 x 60; V = 16, 22, 35, 50; ? = 85°
– Removable bench of mm 90 x 105 x 4200.
– X – R axes controlled by rack and pinion.
– Brushless motors.

The sliding guides of the machine (mainly top beam) are made by anti-friction gibs which are
totally free from being wear.
The main hydraulic cylinders are of the “double effect” type with lapped barrel and piston being
induction hardened, grounded, chromed and polished.
Main electrical components are SCHNEIDER.
Main hydraulic components are ATOS or REXROTH.
The hydraulic pump is of the internal gear type and make is REXROTH or VOITH.

NUMERICAL CONTROL MOD. ESAUTOMOTION S 650 – TOUCH SCREEN
MAIN FEATURES:
– Display 15" – TOUCH SCREEN.
– Automatic calculation of bending point based on tooling and material data.
– Automatic calculation of bending force and crowning.
– Automatic calculation of sheet development.
– Automatic calculation of R and Z axes.
– Possibility to change working parameters to optimize the work piece.
– 2D graphic display of machine frame-work, work piece and tools.
– 2D graphic programming of work piece and tools.
– Automatic and manual optimization of the 2D bending sequence.
– Graphic visualization of roll formed bends.
– Simplified tool programming through standard formats.
– Complete offline programming on a standard PC with use of a proper simulation software.
– USB port to store programs on pen drive.
– Ethernet connection.
– Solid state hard disk to store tooling and programs data.
– Multi-language display.

TECHNICAL DATA
- Nominal working force - 1200kN
- Max. working force - 1600kN
- Usable bending length - 4200mm
- Distance between side frames - 3600mm
- Gap - 500mm
- Max. working pressure of the hyd. circuit - 260 bar
- Cylinder stroke - 220mm
- Distance between top beam and bench - 430mm
- Working height from floor level (WITHOUT DIE) - 950mm
- Bench width - 90mm
- Approaching speed - 300mm/sec
- Working speed - 1 ÷ 12mm/sec
- Return speed - 210mm/sec
- X axis stroke - 800mm
- X5 – X6 axes stroke (option) - 240mm (±120)
- R axis stroke - 150mm
- Z1 – Z2 axes stroke (option) - 3100mm
- Main motor power controlled by INVERTER - 11kW
- Power supply - 400V
- Frequency - 50Hz.
- Approximate weight - 14500Kg
- Length A - 6100mm
- Width B - 1900mm
- Height C - 2850mm