G.A.D.E. "HIGHLINE" Series PS-C 6160 Hydraulic Pressbrake

MAIN CHARACTERISTICS:
Made in Italy
Monolithic welded structure base machined and bored in a single operation on a boring machine
with movable column.
The lower beam is of a “sandwich” type and includes hydraulic cylinders for the deflection
compensation of both top beam and lower beam itself (HYDRAULIC CROWNING UNIT).
This guarantees the max precision of the bending angle over the entire length of the piece bent.
The movement of the upper beam (Y1-Y2) is controlled electronically thanks to the use of digital
linear transducers which are installed in order to compensate totally the negative effects of the
deflections, typical of the side frames, during the bending process.
The balancing and positioning system of the top beam is made through servo-proportional valves
which offers the advantage to allow bending also on the extreme sides of the machine without
getting any real difference in the bending angle.
Positioning precision is ± 0,01 mm.
Standard equipment PROMECAM style tooling.:
– Adjustable intermediate clamp H= 100 mm.
– Hardened and ground top tool mod. H = 90; R = 0,8; ? = 35°
– Hardened and ground bottom die mod. 4V; 60 x 60; V = 16, 22, 35, 50; ? = 85°
– Removable bench of mm 90 x 105 x 6200.
– X – R axes controlled by rack and pinion.
– Brushless motors.

The sliding guides of the machine (mainly top beam) are made by anti-friction gibs which are
totally free from being wear.
The main hydraulic cylinders are of the “double effect” type with lapped barrel and piston being
induction hardened, grounded, chromed and polished.
Main electrical components are SCHNEIDER.
Main hydraulic components are ATOS or REXROTH.
The hydraulic pump is of the internal gear type and make is REXROTH or VOITH.

NUMERICAL CONTROL MOD. ESAUTOMOTION S 650 – TOUCH SCREEN

MAIN FEATURES:
– Display 15" – TOUCH SCREEN.
– Automatic calculation of bending point based on tooling and material data.
– Automatic calculation of bending force and crowning.
– Automatic calculation of sheet development.
– Automatic calculation of R and Z axes.
– Possibility to change working parameters to optimize the work piece.
– 2D graphic display of machine frame-work, work piece and tools.
– 2D graphic programming of work piece and tools.
– Automatic and manual optimization of the 2D bending sequence.
– Graphic visualization of roll formed bends.
– Simplified tool programming through standard formats.
– Complete offline programming on a standard PC with use of a proper simulation software.
– USB port to store programs on pen drive.
– Ethernet connection.
– Solid state hard disk to store tooling and programs data.
– Multi-language display.

ACCESSORIES SUPPLIED WITH THE MACHINE:
– Nr. 2 Control unit including the following:
? Double DESCENT/ASCENT pedal (The ascent pedal is required in case one does not require to
reach the BDC)
? EMERGENCY pushbutton
? ORANGE pushbutton to acquire the sheet metal thickness
? BLU pushbutton to reset emergencies
– Key selector for the “Box bending” function
– Protection of working area through laser beam type DSP LASER MCS, with relevant supporting
brackets manually adjustable.
– Gap protection with opening doors and safety switches.
– Rear protection through light barriers.
– Automatic lubrication pump.
– Quick release intermediate clamps.
– Software KVARA PC for office offline programming.
– N° 4 Front adjustable back gauge fingers.
– N° 4 Front support arms sliding on ball screw guides.
– First filling hydraulic oil.
– Standard colour RAL 173 – 7047 e RAL 5001.
– USE AND MAINTENANCE MANUAL IN ENGLISH.
– ELECTRICAL EQUIPMENT TEST REPORT CEI EN 60204-1:2006
– MACHINE SUPPPLIED ACCORDING TO CE STANDARDS.

TECHNICAL DATA

STD
- Nominal working force - 1600kN

- Max. working force - 2100kN

- Usable bending length - 6200mm
- Distance between side frames - 5200mm
- Gap 500mm
- Max. working pressure of the hyd. circuit - 220 bar
- Cylinder stroke - 220mm
- Distance between top beam and bench - 430mm
- Working height from floor level (WITHOUT DIE) - 950mm
- Bench width - 90mm
- Approaching speed - 160mm/sec
- Working speed - 1 ÷ 12mm/sec
- Return speed - 130mm/sec
- X axis stroke - 800mm
- X5 – X6 axes stroke (option) - 300mm (±150)
- R axis stroke - 200mm
- Z1 – Z2 axes stroke (option) 4600mm