INSTANT PALLETISER i35: 35kg All-In-One Robot Work Cell

Foodmach INSTANT PALLETISER: Robot-Powered Simplicity

All-in-One Palletising Work Cell, 35kg - i35, 2 pallet zones with conveyor, 2,100mm stack height (vertical lift), collapsible fencing, includes Fanuc M-20iD/35.

The INSTANT PALLETISER i35 requires no programming, no calibration and no technical skills necessary. This integrated solution comes with the proprietary software and interface known as STACKiT. The intuitive software allows any operator to define a box size (dimensions and weight) and a pallet pattern and translate this automatically into a robot program. That is why the integration is so fast and simple. New pallet patterns can be created in just seconds using the integrated touch screen and software. INSTANT PALLETISER i35 can optionally palletise to two locations simultaneously.


Palletising made simple in 5 easy steps.

1. Move the work cell in place and hook it to power outlet (415 V 3-Phase)

2. Power up the unit.

3. Create your product (box dimensions, weight, etc.)

4. Let the automated pallet pattern generator create the stacking strategy

5. Start palletising!


Specifications:

• Maximum capacity 35kg
• Two palletising zones
• Pallet size customisable
• Palletising height 2,100 mm including pallet
• Pallet locators with mechanical sensors
• Up to 12 cycles/min (2 cases per pick = 24 cases/min, etc.)
• Collapsible hard fencing (see second image)
• Infeed skewed conveyor
• Product presence sensor
• Custom fabricated adjustable vacuum gripper with side grippers
• STACKiT palletising software
• 15’’ touch screen HMI
• Painted steel structure
• Pneumatic kit (F+R 8mm)
• Total mass: 2,400 kg approx.
• Power required: 415 VAC 3PH 20A
• Compressed air 80psi 10 CFM


The INSTANT PALLETISER i35 has:

• A skewed conveyor that will conform the position of any incoming box to a datum position that is consistent for the robot to pick.

• Sensor for cases detection

• A lift gate that controls the inflow of cases to the pick position.


The skewed conveyor is mounted to the robot base and palletiser frame. The intention would be to locate the palletiser system at the end of the existing powered outfeed conveyor, feeding boxes into the skewed conveyor.

As stated above, this system is designed to palletise two separate pallets. This allows an operator to come in and remove a completed pallet while the robot continues to palletise on the secondary pallet station without interruption.

Indicator lights mounted on the front of the robot base communicate the status of each pallet station to the operators. Pallet sensors integrated into each pallet station ensure a pallet is present and square to the robot's base.

On the front of the base (in front of where the touchscreen HMI is located), there is a button set that includes a stop, error reset, start, permission to enter, and an emergency stop. This allows operators to interact easily with the system without ever touching the robot teach pendant (which normally is stored within the robot base with the robot controller, PLC, and PC that runs the STACKIT software).



Options:

• Cardboard slip sheet rack and program
• Dual palletising

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FINANCE

We have a Lease to Buy option for our entire range. If you don’t have CAPEX to spend now, you can pay for your new palletiser (or stretch wrapper, filler, labeller etc.) over five years at low interest with no balloon payment.

This solution can immediately improve your line efficiency and generate positive cash flow for you now, when it’s needed most.


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PEACE OF MIND

i35 comes with Foodmach's local service and support.

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PALLETISING CAN IMPROVE YOUR OEE

Achieving optimal OEE scores is a continuous challenge for FMCG manufacturers, but the right palletising solution can make a significant impact. Foodmach’s palletiser range is engineered to enhance Availability, Performance, and Quality, helping manufacturers meet their production goals efficiently and consistently.

With features like rapid changeovers, simple layer pattern design, modular design, high-speed operation, and precise product handling, Foodmach’s palletisers offer a competitive edge for businesses looking to maximise their Overall Equipment Effectiveness.

By choosing Foodmach, you aren't just investing in equipment—you’re investing in a future-proof solution that drives productivity, reduces waste, and ensures operational excellence in the face of evolving industry demands.