Steel Beam Manufacturing Plant

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4 Main components include: Final Stage Welder, Web Line, Flange Line and Tack Station. (Approximate minimum floor area 60 meters x 18 meters)

Machine comes complete with:

1. Final Stage Welder “Pull through” (Manufactured in USA)
Construction of new First Floor service platform and access stairway.
Included bulk storage for flux and welding wire.
Construction of new electrical system and pneumatic control systems.
Reconditioned Hydraulic Power-pac Primary.
Reconditioned Hydraulic Power-pac Secondary.
Out-Feed Conveyors - 5 units x 2 powered . (All conveyors are the same dimensions.)

2.Web line includes :
Manufactured in Australia.
Conveyors 5 Units 3.2m (10.5 ft) long x 1.6m(5.25 ft) wide Powered / Unpowered. Web line. In feed conveyors, Web assembly station and web welder. Lincoln 500A welder and NA5 controller with sub arc system. Donaldson Air dryer - 1 Hp Air Compressor.
In feed roller conveyors, web seam welder - 500 amp sub arc.
Web welding table including hydraulic clamping system.
Out-feed web line.
Powered and un-powered.

3. Flange line system includes: (Manufactured in Australia)
14 Flange Stock storage bins with overhead gantry and retrieval spreader bar system.
2 x One tonne Demag chain hoists .
SEW Eurodrive East and West retrieval , loads onto roller conveyor at rear of storage bins.
Roller conveyors, 600mm (2ft wide) 42.5 m (140+ ft ) cutting station sub-arc Welding Station
Pneumatic clamping table.
Bulk Flange storage bins .
Gantry retrieval system of 6m (20’) or 12m (40’) sections
Cut to Length station.

In Feed Conveyors and Tack Station:

- Preparation Tables
- Tack Station - Hydraulic positioning system
- Flange Roller Feeds Powered and Un- Powered flange parts.
- “Sub Arc” welding station for connection of
- 140 ft flange conveyor.

4. Tack Station includes:

4 roller conveyors (2 powered) Hydraulic tack station clamping system and control station.   Receiving conveyor and ?ange alignment system.
Preparation Tables
Tack Station - Hydraulic positioning system
Flange Roller Feeds Powered and Un-Powered  Four out-feed powered roller conveyors.
42.5m ( 140 ft) ?ange conveyor.

Features of Final Stage Welder include:
Welding Controllers. 2 x 1000amp DC sub arc welders.
Head Drive Rollers.
Welding Platform slide - Hydraulic 75 inch x 4 inch x 2 Hydraulic cylinders.
Horizontal Drive positioned.
Air motors and right angle drives. 2 top roller and 2 bottom roller.
Main Dual head kneeled friction drive roller’s, Allen Bradley / GE electric motor Drive.
Air Control system, Festo solenoids and switches.
Pneumatic controlled Copper Earth shoes.
Flux recovery System.
Electrical Control Board.
First floor Checker Plate Maintenance Platform , hand rail and Stairway.
Welders x 2 - MZ .1000 amp electric welders. Similar spec to Lincoln 1000 amp.