Variobend V2.5 - 4 Fully Electric Double Folder

Unique and unprecedented – a proven bending concept meets the latest Variobend e-drive technology. The new Variobend V 2.5 is 100% electric. Thanks to the new bending geometry with 300 degrees of free space, profiles with an aspect ratio of 1:2 can also be produced without any problems. Equipped with the latest technologies the V2.5 sets new standards.

STANDARD EQUIPMENT
With a free space of 300 degrees, the new geometry of the V2.5 ensures even more variety in profile production. It enables profiles with an aspect ratio of 1:2 to be produced without any problems.

Variobend V2.5 – fully electric
Unique and unprecedented - a proven bending concept meets the latest electrical and drive technology. The new Variobend V2.5 is 100% electric.

Energy efficiency
The modern E-Drive drives of the Variobend V2.5 ensure a significant reduction in power consumption.

Variobend V 2.5 base frame
Excellent bending results are achieved thanks to the
extremely high basic rigidity of the machine frame.

Variobend gripper system
When working with gripper fingers, the production process is further automated, which further increases the productivity and precision of the flashings.

Fully automated cutting - Patented
The new generation of the Variobend cutting device is characterized by its automation. This is the first cutting device that adjusts fully automatically to the selected material.

Variobend V2.5 DPR system
The newly introduced system DPR (Dynamic Pressure Regulation) allows the clamping pressure to be individually adjusted on each stand.

Variobend High-strength clamping beam segments
The high-strength and exchangeable clamping beam segments of the Variobend V2.5 ensure the best bending results for the entire life of the machine, without unwanted marks being visible in the material.

Variobend V 2.5 crowning
The new crowning system of the Variobend V 2.5 works fully electrically.

Taper back gauge incl. stick together function
Insertion depth 1.250 mm
Variobend 3D Touch control
Variobend Office Software

VARIOBEND V 2.5 BASE FRAME
Excellent bending results are achieved thanks to the extremely high basic rigidity of the machine frame. In addition, this frame construction guarantees that the bending angle accuracy of the machines is maintained over a much longer period of time than, for example, with simpler U-profile constructions. The closed frame profile also ensures that the V2.5 no longer has to be anchored to the workshop floor. The machine can be adjusted perfectly to uneven floors using narrowly positioned adjustable feet.

FULLY AUTOMATED CUTTING – PATENTED
The new generation of the Variobend cutting device is characterized by its automation. This is the first cutting device that adjusts fully automatically to the selected material. Cutting gap and overlap adjustment are set fully automatically in less than 1 second. Based on the bending thickness, the cutting device processes up to 2.50 mm steel. In addition, the new positioning of the cutting rail allows even more space for flashings.

VARIOBEND GEOMETRY
With a free space of 300 degrees, the new geometry of the V2.5 ensures even more variety in profile production. It enables profiles with an aspect ratio of 1:2 to be produced without any problems. The bending of narrow counter edges of 12 mm is also standard on the new V 2.5. A maximum bending angle of 150 degrees and the typical Variobend inclined bending beams for even more space round off the innovative overall package and enable the production of even more demanding profiles for the facades of the future.

VARIOBEND LOADING TABLE
The automatic loading table simplifies loading and unloading and thus ensures an efficient manufacturing process. Long sheets can be quickly and easily inserted into the machine with just one operator and removed after bending.

VARIOBEND V 2.5 FULLY ELECTRIC
Unique and unprecedented – a proven bending concept meets the newly developed Variobend E-Drive. The new Variobend V 2.5 is 100% electric. The newly developed E-Drive guarantee maximum positioning and repeat accuracy. The simultaneous control of several axes increases the efficiency of the V2.5 significantly and ensures short production cycles.

ENERGY EFFICIENCY
The modern E-Drive drives of the Variobend V2.5 ensure a significant reduction in power consumption. Depending on how long the machine has been in use, savings of several thousand euros per year can result.

VARIOBEND GRIPPER SYSTEM
When working with gripper fingers, the production process is further automated, which increases the productivity and precision of the flashings. With the optional different opening circuits, several profiles can be produced at the same time by just one operator and removed individually. With the newly developed gripper system of the V2.5, a minimum gripper dimension of 18 mm and a gripping height of 38 mm for existing bendings is achieved. If the gripper dimension falls below the minimum, the stop fingers switch on automatically. With the new optional double gripper, short flashings can also be produced automatically. On request, additional grippers can meet individual customer needs.

VARIOBEND V2.5 DPR – SYSTEM
The newly introduced DPR – system (Dynamic Pressure Regulation) allows the clamping pressure to be individually adjusted on each stand. This feature guarantees perfectly opened hems over the entire working length. In addition, this system is also used in the field of crowning. Corrections to the bending angles are possible using different clamping pressures.

VARIOBEND V2.5 SAFETY
As with all Variobend long folding machines, the safety concept of the new V2.5 also meets all current safety regulations. In addition to security, the focus was also on user-friendliness. The combination of clamping beam protection and the well-known lateral moveable L-shapes allow the operators maximum freedom of movement without restrictions that could impair the manufacturing process. Emergency stop safeguards and the enabling pedal for two-man operation are standard.

VARIOBEND HIGH-STRENGHT CLAMPING BEAM SEGMENTS
The high-strength and exchangeable clamping beam segments of the Variobend V2.5 ensure the best bending results for the entire life of the machine, without unwanted marks being visible in the material.